Fermentation

Fermentation turn key projects are unique and to be designed based upon the microorganisms and product of interest.
Turnkey projects focus on

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  • Upstream process
  • Fermentation
  • Down stream process
  • Purification
  • Fermenters and USP & DSP vessels are designed as per ASME BPE Sec VIII & ASTM guide lines
  • Fermenters and vessels are designed for Contamination free with zero dead lags
  • E-SIP – Empty Sterilization in place
  • F-SIP -Full Sterilization in place
  • CIP – Clean in place
  • Fermenters and vessels are designed with online process controls with minimal manual operations
  • pH – Measurement and control
  • DO – Measurement and control
  • Air –Measurement and control
  • Pressure – Automatic & Back pressure control
  • Temperature – Integrated automatic temperature maintenance
  • RPM – Speed control
  • Integration and transfer between fermenter to vessel , vessel to vessel done through sterile pipe lines with zero dead lags

Automation & Data Acquisition

Data acquisition of online process controls of all the fermenters and vessels are recorded

  • Fermentation turn key projects are designed for 21 CFR Part -11
  • Supervisory control for each fermenter and vessel
  • User friendly operation with HMI
  • Multi stage operations with single control point for the entire plant
  • DCS operation to operate the total facility
  • LAN facility for remote working
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