Leading Industrial Evaporation System Manufacturer in India

TOPSE has expertise in designing evaporation systems that guarantee high process quality, resource conservation, and the lowest possible operating costs. As one of the foremost Evaporator Manufacturers in India, we focus on building new plants and optimizing existing ones. We align investment cost and operating cost in a balanced concept tailored to your requirements. Evaporation technology is used in processes that require concentration of a stream by removing water or other solvents. It finds extensive application in food, chemical, pharmaceutical, fruit juice, dairy, paper & pulp, and beverage processing.

Evaporation Technology

Our offerings from leading Evaporator Manufacturers in India include:

  • Falling Film Evaporator (FFE)
  • Rising Film Evaporator (RFE)
  • Forced Circulation Evaporator
  • Multiple Effect Evaporator (MEE)
  • Short Path Evaporation / Distillation
  • Agitated Thin Film Evaporator (ATFE)
Industrial Evaporation System

Falling Film Evaporator (FFE)

Gentle evaporation for heat-sensitive products. The falling film evaporator is one of the most common due to its wide operating range. As Evaporator Manufacturers in India, we design FFE as a vertical shell & tube heat exchanger, with a vapor–liquid separator (VLS) at the bottom. Feed is introduced at the top and forms a thin film along the tube walls. Vapor flows downwards, aiding turbulence and improving heat transfer, then separation happens in the VLS.

Advantages :-

  • High heat transfer coefficients
  • Short residence time on the heated tube surface
  • Can be used from smallest evaporation capacities
  • Little space needed
  • Low pressure drop
  • Suitable for operation under high vacuum
  • High evaporation ratios
  • Low susceptibility for fouling
  • Suitable for GMP applications
  • Single pass or with recirculation
  • Process vapors and liquid flow co-currently or counter-currently
  • Several evaporator stages are possible in one apparatus

Applications :-

  • Particularly suited for temperature sensitive products
  • Recovery of solvents & alcohols
  • For low viscous products
  • Suited for products with low fouling tendency
  • Concentration of starch products and derivatives in the starch industry
  • Concentration of spent liquor in the pulp industry
  • Chemical industry
  • Petrochemical industry
  • Polymer industry
Solvent-Recovery System

Rising Film Evaporator (RFE)

For moderate heat sensitivity, we as Evaporator Manufacturers in India offer rising film evaporators. Feed enters at the bottom of the heated tube bundle and is lifted by vapor formation, creating a climbing film. A vapor-liquid separator (VLS) is at the top for separation.

Advantages :-

  • Shorter residence time
  • High evaporation ratio
  • Suitable for evaporation of a wide range of liquid concentrations
  • High tube velocity minimizes fouling
  • System may be turned down without loss of efficiency or effectiveness
  • Able to achieve high concentrations at low temperatures
  • Suitable for materials with higher evaporation temperature
  • Suitable for low to medium viscosities liquids
  • Suitable for heat sensitive materials
  • Suitable for foamy liquids & liquids with suspended solids
  • Several evaporator stages are possible in one apparatus

Applications :-

  • Juice concentration & food processing
  • Polymer production
  • Thermal desalination
  • Pharmaceuticals
  • Solvent recovery
  • Waste water& Effluent treatment

Forced Circulation Evaporator (FCE)

When handling high solids or fouling tendencies, Evaporator Manufacturers in India design forced circulation evaporators (FCE). These include a shell-&-tube heat exchanger, flash vessel, and a circulation pump. Boiling is suppressed inside exchanger, and flashing occurs in the vessel.

Advantages :-

  • Suitable for viscous or scaling liquids
  • Minimized fouling due to high tube velocities
  • High heat-transfer coefficients
  • Compact, skid-mountable design
  • Lower energy use and simplified maintenance

Applications :-

  • Distillery spent wash
  • Liquors and slurries
  • Effluent treatment
  • Chemical & polymer systems
  • Food & pharma concentrate

Short Path Evaporation / Distillation (SPDU)

For extremely heat-sensitive or high boiling point substances, we, as Evaporator Manufacturers in India, provide short path evaporation / distillation solutions. Operating under deep vacuum (down to ~0.001 mbar), they minimize pressure drop and residence time.

Advantages :-

  • Continuous distillation
  • Very low operating pressures
  • Short residence times (seconds)
  • High evaporation rates
  • Minimal fouling on surfaces
  • Ideal for viscous products
  • Excellent turn-down capability
  • Compact footprint
  • Low power consumption

Applications :-

  • Chemicals & agrochemicals
  • Oils, fats, flavors & fragrances
  • Saline brine concentration
  • Pharmaceuticals, polymer compounds
  • Environment & purification

Agitated thin Film Dryer / Evaporator (ATFD / ATFE)

For highly viscous, heat-sensitive, fouling or high boiling point systems, our Evaporator Manufacturers in India solutions include ATFD/ATFE. Their design ensures very short residence times, low holdup, and effective evaporation.

Advantages :-

  • Residence time of mere seconds
  • Excellent turn-down range
  • Low product hold-up (good for hazardous feeds)
  • Continuous operation
  • Low pressure drop
  • Can deliver >95 % evaporation in single pass
  • Suitable for fouling systems
  • Easy to clean (CIP)
  • Reduced scaling due to agitation

Applications :-

  • Wastewater / sludge
  • Petrochemical & organic chemical purification
  • Polymer devolatilization
  • Solvent recovery
  • Inorganic salt crystallization
  • Agrochemical & fertilizer concentration